Industrial Process Chiller – Looking After Your Business By Caring For Your Chiller

An industrial process chiller is much like your home air-conditioning system but much better and more efficient. Besides generating chilled fluid, an industrial process chiller also cools the refrigerant or the air. Whether you use it for air-conditioning or small to medium-scale process cooling, proper maintenance will keep it functioning well, minimizing the need for servicing, repairs, and replacements and reducing associated costs.

How to look after your chiller

The maintenance needs of a water-cooled chiller may not necessarily suit an air-cooled model. So, Check the type and model of your industrial process chiller and find an appropriate maintenance checklist.

Water-cooled and air-cooled process chillers typically require these actions:


·       Routinely inspect all water outlets and inlets for leaks.

·    Inspect all compressor parts during routine checks. Verify sufficient oil levels, vibrations, and operating temperature variations.

·       Inspect and clean electrical contacts.

·       Check filter dryers to see if they’re clean. Replace old and faulty filters.

Maintenance checklist for air-cooled process chillers:


·       Check the cooling coils for signs of corrosion and distortion, especially in the fins.

·     Look closely at the bearings of condenser fans while inspecting them. Beware of signs of poor lubrication and wear. Adjust belts and couplings when necessary.

·       Check the condenser coils for corrosion, blockage, kinking, and leaks.

·    Verify that the return air dampers are working optimally. Calibrate and check for bearing lubrication and alignment.

Don’t forget to perform preventive maintenance for your industrial process chiller. Keep your daily logs up-to-date and record fluid levels, flow rate, temperatures, pressure, and operating conditions. The data can help predict the likelihood of potential problems and damage, and you can refer to it when scheduling timely maintenance and repairs.

Other things to do

Keep your industrial process chiller in good condition by cleaning the chiller tubing, lowering the condenser water temperature, and monitoring for leaks in the refrigerant. Check the condenser water loops at least once a year and treat them to eliminate contaminants.

 

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